The Process: Making Pirates' Brew Beer

Brewing beer is really a very simple process. The process begins with malted barley that is milled and mixed with hot water to form mash. The next step - mashing - occurs by controlling the water temperature, which in turn converts the malt starches into sugars. When mashing is concluded the sugar rich water, now called wort, is strained through the bottom of the mash and transferred to the Brew Kettle. The Brew Kettle is used to bring the wort to a boil, where at different times hops are added for both bitterness and aroma. The wort then is cooled and aerated in preparation for the pitching of the yeast and fermentation. The end of the fermentation process yields a "green beer" that will be lagered. Finally, filtration and then carbonation, and off to a holding tank until it is bottled or kegged.

STEP BY STEP
1. Malted Barley
2. Brew System: Barley + Hot Water
3. Mash Tun
     
4. Wort Transfer
5. In the Brew Kettle
6. Hops
     

7. Fermentation Tanks


8. Labeling

   
9. Labeling
     
10. To Caseing
11. Case of Pirates' Brew
12. Shipping to a Store Near You
     
 

Pirates' Brew and the Skull device registered U.S. Pat & T.M. Office
Brewed & Bottled under the authority of R.E.B.
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